phone_in_talk +38 097 602-11-57
location_on

Ukraine, Kiev,

Tupoleva street 8, office 17
 

ZYC80

View more

ZYC100

View more

ZYC120

View more

ZYC150

View more

ZYC180

View more

ZYC220

View more

ZYC260

View more

ZYC300

View more

ZYC360

View more

ZYC460

View more

ZXC600

View more

ZYC680

View more

ZYC860

View more

ZYC960

View more

ZYC1060

View more

ZYC1260

View more

 

Piling mobile static indentation machine


The pile-pressing mobile unit  is a unique technology that is used in the installation of driven piles. The advantages of the system in preparing the foundation for construction makes it possible to immerse piles in dense buildings, in historical city centers, near dilapidated and emergency structures, in landslide zones and in other places where it is forbidden to immerse piles by the shock method and vibration immersion.


The pile-pressing installation is used for the installation of reinforced concrete piles (of various sections), pipes and sheet piles, driven (monolithic and hollow), rammed and shell supports. The speed of pressing a 12 meter pile to a depth of 12 meters is (depending on the soil) no more than 7-10 minutes.


The pile is immersed in the ground under the influence of a gradually increasing static load. This technology of deepening does not violate the integrity of the support itself, and is one of the most effective methods of driving piles into the ground.
Taking into account the time of the pile feeding and the movement of the machine, the estimated productivity of the IED is from 5 to 7 piles per hour with the correct choice of the machine according to the terms of reference.

 

Piling mobile static indentation machine contains in its design:

 

load frame, guide columns with pressing and clamping mechanisms placed on them, hydraulic cylinders for working and return travel, crane installation, as well as controls. The pile-pressing unit is anchored with metal weights (counterweights). In addition to the central columns, the unit has side columns, when moving the working equipment onto which the unit can press piles next to existing walls or other obstacles with a force of up to 70% of the nominal. Hydraulic cylinders are manufactured using REXROTH technology using Japanese MOK seals.


The scheme of the installation is simple - first, 2 hydraulic cylinders push the pile several meters at maximum speed, then all 4 cylinders work to increase the force. The pile pressing unit provides high accuracy of pile driving and continuous control of the pressing force, which is important for assessing the bearing capacity of the pile during the driving process. The control of the indentation force allows you to optimize the design load and the number of piles in the project and, while ensuring the specified bearing capacity, to minimize the costs of building the foundation.


Pile-pressing installations are easy to operate, have a relatively low weight and overall dimensions, are transported disassembled on large-sized automobile platforms (trawls) for transporting construction equipment or on railway platforms. The use of hydraulic pile-pressing installations is effective in spot construction, due to its higher productivity compared to the percussion method of driving piles, eliminating the destruction of pile heads, increasing the accuracy and reducing the energy consumption of their driving, the ability to measure the bearing capacity of each submerged pile, and improving working conditions.

 

    

 

Parameter       Model

ZYC

80

ZYC 100

ZYC 120

ZYC 150

ZYC 180

ZYC 220

ZYC 260

ZYC 300

ZYC 360

ZYC 460

ZYC 600

ZYC 680

ZYC 860

ZYC 960

ZYC 1060

ZYC 1260

Rated piling pressure (10KN)

80

100

120

150

180

220

260

300

360

460

600

680

860

960

1060

1260

Piling speed (m/min)

Fast

4.5

6.5

6.5

6.3

11

8.7

7.2

7.2

7.8

9.0

7.9

9.0

9.0

9.8

8.0

7.4

Low

2.2

3.0

3.0

2.7

2.7

2.3

1.8

1.8

1.8

2.4

1.9

1.9

1.4

1.6

1.5

1.3

Piling Stroke(m)

1.6

1.6

1.6

1.6

1.9

1.9

1.9

1.9

1.9

1.9

1.9

1.9

1.9

1.9

1.9

1.9

Pace(m)

Longitudinal

1.5

1.5

1.5

1.5

1.5

2.4

3.3

3.3

3.6

3.6

3.6

3.6

3.6

3.6

3.6

3.6

Horizontal

0.4

0.4

0.4

0.4

0.4

0.5

0.5

0.6

0.7

0.7

0.7

0.7

0.7

0.7

0.7

0.7

Steering angle(°)

15

15

15

15

15

15

15

15

11

11

11

11

11

11

11

11

Rise stroke(m)

1.25

1.45

1.45

1.45

1.45

1.0

1.0

1.0

1.1

1.1

1.2

1.2

1.2

1.2

1.2

1.2

Max square pile(mm)

300

350

350

400

400

500

500

550

550

550

550

550

550

650

650

650

Max round pile(mm)

300

400

400

400

400

500

500

600

600

600

600

600

600

800

800

1000

Side piling space(m)

0.4

0.4

0.4

0.4

0.4

0.5

0.5

0.9

1.25

1.25

1.4

1.4

1.6

1.6

1.7

1.8

Corner piling space(m)

0.8

0.8

0.8

0.8

0.8

1.0

1.0

1.8

2.5

2.5

2.8

2.8

3.2

3.2

3.4

3.6

Lifting crane(t)

5

8

8

8

8

8

12

12

16

20

20

25

25

25

35

35

Max. Hoisting pile length(m)

9

12

12

12

12

12

14

14

15

16

16

17

17

17

18

18

Power (KW)

Piling engin

18.5

37

37

37

60

60

60

60

74

111

111

111

148

148

164

180

Crane engin

11

22

22

22

22

22

30

30

30

30

30

37

37

37

37

37

 

Main dimension (m)

Working lenth

5.4

6.7

9.1

9.45

9.45

9.9

11

12

12.7

13.0

14.1

14.7

15.0

16.0

16.9

17.0

Working width

3.9

4.2

4.7

4.7

4.8

5.6

6.0

6.2

7.2

7.5

8.12

8.3

8.6

8.8

9.3

9.9

Transportation height

2.0

2.7

2.9

2.9

2.9

3.0

3.0

3.1

3.15

3.25

3.3

3.3

3.35

3.35

3.4

3.4

Total weight (t)

80

100

120

150

180

220

260

300

360

460

600

680

860

960

1060

1260